The first workstation for wire harness production is the wire opening process. The accuracy of the production process is directly related to the entire production progress. Once errors occur, especially when the production size is too short, it will lead to rework at all workstations, which is time-consuming and labor-intensive and affects production efficiency.
The second workstation after the wire is opened is the crimping process. The crimping parameters are determined based on the terminal types required by the drawings, and the crimping operation manual is produced. For special requirements, it is necessary to indicate and train the operators on the process documents.
Next is the pre assembly process. Firstly, a pre assembly process operation manual needs to be prepared. In order to improve the overall assembly efficiency, complex wiring harnesses need to be equipped with pre assembly stations. If there are too few pre assembled parts or the assembly wire path is unreasonable, it will increase the workload of the overall assembly personnel.
The final step is the final assembly process. According to the assembly platform designed by the product development department, design tooling equipment, material box specifications and dimensions, and label all assembly sheaths and accessories on the material box to improve assembly efficiency.
The electronic technology content and quality of automotive wiring harnesses have gradually become an important indicator for evaluating automotive performance. Automobile manufacturers should pay special attention to the selection of wire harnesses, and it is also necessary to understand the process and production of automobile wire harnesses.
