A wire harness refers to a component that is formed by stamping copper material into contact terminals (connectors) and crimping wires and cables, and then molding insulation or adding metal shells on the outside to form a connecting circuit.

As an important component of the whole vehicle, automotive wiring harnesses account for 2% of the total weight of the vehicle. Furthermore, with the increase in electronic devices in cars, the importance of lightweight wiring harnesses for reducing energy consumption in each vehicle continues to increase.

In daily production and household electrical wiring processes, damage such as short circuits, burning, and aging often occur. So, what measures can effectively prevent wire insulation damage and better protect the normal operation of wires and cables.

The first workstation for wire harness production is the wire opening process. The accuracy of the production process is directly related to the entire production progress.

In daily production and household electrical wiring processes, damage such as short circuits, burning, and aging often occur. So, what measures can effectively prevent wire insulation damage and better protect the normal operation of wires and cables. The following are three emergency measures taken in daily situations of wire insulation damage.

Power cords play an important role in our daily life and production. Their main function is to transport electricity. Without power cords, our world would be dark, and electric lights would not be able to light up.

The cable gland is a suitable power source for connecting cables and can also protect cables, so it will not escape. Cable sealing devices are placed in different categories

We specialize in the production and sales of customized wire harnesses, electronic wires, terminal wires, wire harnesses, flat wires, irregular wires, shielded wires, and other wire connectors (ODM/OEM)

In 2019, Tesla founder Musk once made a high-profile announcement that the wiring harness of the Model Y vehicle would be shortened to within 100m. At that time, he also announced a patent related to Tesla's wiring harness, adjusted domain control, and grouped multiple wiring harness components into one component, such as a door controller that can control multiple devices, including door locks, lighting, audio, and more.

Automobile lightweight is a major trend, but many people overlook a very important aspect, which is the car wiring harness. From the data, the length of the entire vehicle wiring harness of a car can move for several kilometers and weighs tens of kilograms.

During the road test evaluation of a certain vehicle model on twisted roads, concave manhole covers, convex manhole covers, cobblestone roads, and gravel roads, it was found that there was a slight knocking sound on the left side of the back door (near the driver's side), while the noise disappeared on non bumpy roads. As shown in Figure 3.

When designing, fully consider the possible abnormal noise caused by the wiring harness itself. The abnormal noise generated by the wiring harness itself is the most direct for passengers. Therefore, when designing, we need to simulate a reasonable motion and assembly process